Snacks Production Line

Product Details:

We, mechpro engineering are the key manufacturers and exporters for the various food processing machines. We are located in the city of food processing pune, kota, mumbai and hyderabad with our multidymentional presence with our products, services and consultancy.
our products are made of high quality steel , with best configuration of electronics and automation to perform without any hindrence and to meet customer requirements 
below are the details of products

Product Details:

Features:

• Low edible oil take up
• Low fuel Consumption
• Improved productivity with excellent product quality
• Very low labour requirement.
• Excellent on line oil filtration.
• High oil turn over ratio
• Indirect Heating Arrangement.

Processing Line includes following equipments:

• Grit Mixer Cum Feeder
• Kurkure Extruder
• Rectangular Fryer
• Coating Pan

Product Details:

Kurkure is special extruded snacks, very crunchy and great in taste. They are made by a special extrusion process. The corn grits is moisturized in the flour mixer with water and fed to the rotary head extruder. In the extruder, due to the two rotary plates made of yellow brass, the corn grits are squeezed and twisted to form curls shape. The curls pass through the die and gets cut by the cutting knifes into required lengths.

Features:

• Nik Naks/Cheetos/Kurkure/Corn curls are special extruded snacks, very crunchy and great in taste. They are made by a special extrusion process. The corn grits is moisturized in the flour mixer with water and fed to the Rotary Head Extruder. In the extruder, due to the two rotary plates made of yellow brass, the corn grits are squeezed and twisted to form curls shape. The curls pass through the die and gets cut by the cutting knifes into required lengths.
• Raw materials: adopts corn grits as raw materials meanwhile mixing with water and oil
• Products: This line can be used to produce cheetos, kurkure, and nik naks
• Machines Materials: All the machines are made by stainless steel.

Flow chart:

Mixing system---Extrusion system----Baking system (Frying System) ---Flavoring system---Packing system

Product Details:

Features:

Main driving is high accuracy gearbox and high output

High efficiency driving, stable and low noise

Fully stainless steel enlarged conditioner ensures good cooking effect.

Permanent magnet is available.

International advance steam fittings and imported pressure reduction valve

It is widely used for pelletizing high rank poultry Livestock products

Floating and sinking fish feed, pet food can be produced with different size and shape.

 
Technical Parameters:
Model
Installed capacity Kw
Consumption Kw/h
Output kg/h
Size MM
PVG/TSE70-P
45
25-35
250-400
2700X2500X4500
PVG/TSE90-P
82
70-80
800-1200
3900x2500x5000
PVG/TSE95-P
108
90-95
2000-3000
3900x2500x5000
PVG/TSE130-P
280
200-240
3000-4000
5000x6000x8000

Product Details:

Double Screw Extruder is for almost all kinds of snacks or food, fried and not fried, directly puffed, for human and for pet. It is applied to all the raw materials, such as corn, rice, wheat flour, oat, rye, bean, buckwheat etc.

 

Technical Parameter:

Model

Capacity

Installed power

Power consumption

Motor power

Speed mode

Dimension

(mm)

Product

PVG-SLG 35-A

20-50kg/h

9.04kw

6kw

5.5kw

Inverter

2500*700*1600

Directly puffed /test teach

PVG-SLG 65-C

100-150kg/h

30.45kw

22kw

22kw

SAA

2600*950*2000

Directly puffed

PVG-SLG 65-D

100-160kg/h

34kw

23kw

22kw

SAA

3460*1100*1960

PVG-SLG 65-CJ

100-150kg/h

41.45kw

29kw

30kw

SAA

3060*950*2050

Pet food, Breakfast cereal

PVG-SLG 65-DJ

100-160kg/h

44.04kw

31kw

30kw

SAA

3900*1100*1960

PVG-SLG 70-C

200-250kg/h

64.45kw

45kw

45kw

SAA

3320*960*2050

PVG-SLG 70-A

200-300kg/h

65kw

45kw

45kw

SAA

4400*1300*2200

Pet food, Breakfast cereal

PVG-SLG 65-F

250-400kg/h

97kw

67kw

75kw

SAA

4800*3000*4200

Textured protein

PVG-SLG 72-A

300-400kg/h

170kw

93kw

90kw

SAA

6586*1860*3005

Textured/ Fiber soya protein

PVG-SLG 85-A

350-450kg/h

116.75kw

90kw

90kw

SAA

5200*1300*2500

Breakfast cereal, Textured soya protein, Pet food

Product Details:

Cheetos Kurkure Nik Naks Process Line is a special extruded snack with extreme crispy taste. The main raw material is corn grits which is mixed with water evenly by the flour mixer, squeezed and twisted by the extruder to form the irregular curls shape, and then cut into different length, at last fried or baked and flavored. Such snacks with rich taste are always the customer's favor.
 
Production Flow:

Flour Mixer → Cheetos Extruder → Conveyor → Rotary Sifter → Elevator Fryer → Vibrating De-Oiler → Flavoring Line → Cooling Conveyor

Product Details:

Lab Twin Screw Extruder is special for universities, research institutes and large and medium-sized enterprises engaged in various extrusions, extruded maturation, and extruded variability study omnipotent models. It has gone through four generations of improvements to adapt to cereals; potato starch, protein, chemicals, plastics, rubber and other raw materials are vastly different for a variety of experiments. Powerful, easy to operate and simply of parameters adjustment, test data accurate, easy maintenance.

Product Details:

Banana chips slicer used to slice the banana into the round and long shaped chips.

Product Details:

The single-screw extrusion fried snacks production line, made by Jinan Saixin Machinery Co.,Ltd. Takes corn starch or potato starch as raw material,fabricates product blanks of different shapes after mixing and putting the material in a single screw extruder by moulds and a matched shaping unit ,and then finelly fabricates secondary puffed leisure food after mixing,frying and flavoring. The process line is designed reasonably with a flexible disposition. Its products have a lot of shapes ,up to dozens of kinds,are superior to ordinarily fried pasta foods in novel form and crispy taste,and rank with the leisure foods of high grade corresponding with higher price. The process line has sold to dozens of countries,filled the gap of domestic equipment for fried starch leisure food and is an optimal selection of investment for leisure food equipment.Our company assumes the responsibility for installation and test.

Specifications:

Product Details:

we at Mechpro engineering are pioneer for noodles making machines of all kind.
below are the details

1) 10"NoodlessMakingMachineWith3HpElectricMotor,2Roller Type With Back Portion In Stainless Steel 
2) Maida Mixixng Drums 50 Kg Capacity At A Time With 2 Hp Electric Motor, Stainless Steel  Arm & Stainless Steel Drum Fully Automatic3)  Steam Cooker For Boiling Noodles                                      ( Production800 Kg Per Day Of 8 Hrs Duration)4)Wooden Fire  Steam Boiler With 100 KG/CM3  Complete limpad Coil Type With 35NB Tata ‘C’ Class Seamless Tube  Metal Sheet 12 mm Thikness Tube Plate 10 mm Thikness Sheet Use Bukharo & Jindal With 0.5 HP Pump Motor ,With Safety & Non Return Valve. R.M.W Makeblow Down Valve Kundan With Complete Safety Fitting Quick  Steam Exauhast Tube (Chimani )10” Complete Fitting With Pressure.Meter Steam Trape Valve Water Softner Fitting AT Your Site.5) Wooden Fire  Steam Boiler With 200 KG/CM3  Complete limpad Coil Type With 35NB Tata ‘C’ Class Seamless Tube  Metal Sheet 12 mm Thikness Tube Plate 12 mm Thikness Sheet Use Bukharo & Jindal With 1 HP Pump Motor ,With Safety & Non Return Valve. R.M.W Makeblow Down Valve Kundan With Complete Safety Fitting Quick  Steam Exauhast Tube (Chimani )10” Complete Fitting With Pressure.Meter Steam Trape Valve Water Softner Fitting AT Your Site.

Product Details:

we at mechpro engineering are key manufacturer of 
all type of fryer of batch and continuous type for potatoe, banana chips , peanut, fryums, ring, and all products frying 
we have different variety and capacity avaialble for customers 
we offer fryers for various products like namkeen, gathiya, daal, fryers & kurkura. This fryer is based on edible oil circulation systems.
we at mechpro engineering are key manufacturer of 
all type of fryer of batch and continuous type for potatoe, banana chips , peanut, fryums, ring, and all products frying 
we have different variety and capacity avaialble for customers 
we offer fryers for various products like namkeen, gathiya, daal, fryers & kurkura. This fryer is based on edible oil circulation systems.

Product Details:

This machine is used to spray oil and additive on the surface of the fishfeed pellet for flavoring. It will make the fishfeed more delicious. Rotary can flavor feeds more evenly and homogeneously.

Product Details:

Continuous Fryer for boondi and namkeen Bundi:

Continuous Frying System consist 26" Automatic Continuous Fryer

SS 304 model for bundi based on Edible oil heat exchanger

The Bundi continuous frying system is suitable for all kinds of besan based products like sev ghathiya, papdi.

Product Details:

The Namkeen continuous frying system is suitable for all kinds of Besan based products like Sev Ghathiya, Papdi, Ratlami, Bhavnagri and other floating products. The Frying system has following feature:

• Latest Oil Heating Technology with Heat Exchanger
• Continuous Conveyer Type Oil Filtration System
• Complete Material of Construction is SS 304 Grade
• Pneumatic Conveyor Lifting Arrangement for easy cleaning
• Heat Free working Environment
• Zero Maintenance
• High oil turnover ratio

 

Technical Specifications :

Product Details:

Snack Process Line can use corn, rice, and other grain powder as raw materials to produce snacks that can be fried. Snack shapes can be various, such as chip, ball, ring, net, triangle, round, etc. After fried and seasoned, the snacks are crispy and tasty which is very popular in the market.

 

Technical Parameter:

Model

Installed Power

Power Consumption

Capacity

Dimension

PVG-SLG65-C

40.75kw

26kw

100~150kg/h

16500*2250*2900mm

PVG-SLG70-A

76.05kw

54kw

250~300kg/h

2000*2250*2800mm

Product Details:

Breakfast Cereal Food and Corn Flakes Process Line are crispy food which is produced by breakfast cereal process line using grist as basic material. It is fast and nutritional food with given structure in granule shape, flake shape and animal shape. Its outstanding characteristic is containing abundant compound carbohydrate and meal fiber. Breakfast cereal can not only strengthen lots of microelement such as vitamin and mineral, but also be added with cocoa powder, sugar powder, honey, and maltose. You can enjoy it directly by mixing with coffee, milk, yoghourt or functional drink. Children can eat breakfast cereal as sweet crispy snack. There are also natural corn flakes, sweet corn flakes and salty corn flakes according to different flavors.

 

Technical Parameter:

Model

Installed Power

Power Consumption

Capacity

Dimension

PVG65-CJ

85.97kw

56kw

100~160kg/h

34500*2000*2600mm

PVG65-DJ

88.56kw

57kw

100~160kg/h

35500*2000*2600mm

PVG70-A

119.06kw

82kw

200~250kg/h

35600*2000*2800mm

Product Details:

Flavoring Machine is composed of Elevator, Rotary Drum, Powder Sprayer, and Oil Sprayer. The Elevator transmits the dried extrusion snack to the rotary Drum, and at the same time, powder seasoning and edible oil are sprayed into it separately by the two sprayers. In the Drum the snacks are flavored equally. This whole line is centrally controlled by the control cabinet. The driving motors adopt frequency conversion speed governing system, and the heating system is equipped to advanced temperature control and display devices. The reasonable design, high automation, easy operation, small occupying space, and low consumption all make this process line your best choice.

The Syrup sugar coating line (PTG) is composed of coating roller and sprayer. The dried expanded food is sent by elevator into the coating roller and rotated with it. At the same time, the sprayer sprays the syrup into it. With the rotating, the syrup is coated on the surface of the snacks evenly.

The machines are made of stainless steel, adopting inverter and steeples speed regulating system to change the motor speed. The heating system is equipped with advanced temperature control and display devices.

This process line is characterized by reasonable design, high automation, simple operation, small occupying space, and low consumption.

 

Technical Parameter:

Model

PF-PG-PY

PG-PF

PTG

(Syrup Sugar Coating Line)

Capacity

100-200kg/h

100-200kg/h

150-250kg/h

Driving power

1.86kw

1.67kw

-----

Heating power

2kw

-----

18kw

Dimension

4300×1800×1850mm

4300×800×1850mm

3000×2000×1850mm

Products

Non-fried extrusion food

Fried extrusion food

Pet food, Breakfast cereal

Product Details:

Single Screw Extruders is designed in bigger capacity for pellet food. It can not only produce the 2d pellet food but also the 3d pellet by using wheat flour, potato starch, potato powder, and cassava starch. Such pellet food can be in various shapes, such as screw, shell, stick, chip, square tube, round tube, bugles, racket, ball, fish, etc. After fried, all these pellets will expand in a few times bigger and very crispy.
 
Technical Parameter:
Model
PUV/DLG 90
PVG/DLG 130
PVG/DLG 200
PVG/MCJ-II
PVG/MCJ-III
PVG/BS
Vinci
Single-screw pellet food extruder
Capacity
60-85
kg/h
100-150
kg/h
200~400
kg/h
60-85
kg/h
110-140
kg/h
70-80
kg/h
250-450kg/h
Installed power
35kw
62kw
126Kw
60kw
94kw
10kw
132.2kw
Power consumption
24kw
43kw
89Kw
42kw
66kw
7kw
96.2kw
Main motor power
22kw
37kw
90Kw
37kw
59kw
7.5kw
90kw
Speed style
Inverter
Inverter
Inverter
Inverter
Inverter
Stable speed
Inverter
Dimension
3450x960x2060
mm
4100x1100x2260
mm
5200x1500x2300 mm
3450x1700x3000
mm
4100x1700x3000
mm
1700x1000x1800
mm
4838x4280x4550 mm
Products
2D pellet/flour food
Pellet food in potato starch, potato powder, cassava starch
2d pellet food in potato starch, potato powder, cassava starch, wheat flour
3D pellet
3D pellet
 Chewing food/flour food
2d 3d pellet food in potato starch, potato powder, cassava starch, wheat flour

Product Details:

We offer an exclusive range of Steam corn machine manufactured using stainless steel. This has unique vertical design which helps in easy preparation of corn. This machine consists circular space in the middle portion where the corns are cooked. At the sides, these have disposable glasses of corn. Our machine also has castor wheels, which helps in the easy movement of these machines. 

 

These are available in following features:

 

• Unique vertical design
• Castor wheels helps in the easy movement
• Manufactured using stainless steel